[内容简介]

Advanced Manufacturing for Optical Fibers and Integrated Photonic Devicesexplores the theoretical principles and industrial practices of high-technology manufacturing. Focusing on fiber optic, semiconductor, and laser products, this book:

• Explains the fundamentals of standard, high-tech, rapid, and additive manufacturing workshops
• Examines the production lines, processes, and clean rooms needed for the manufacturing of products
• Discusses the high-technology manufacturing and installation of fiber optic cables, connectors, and active/passive devices
• Describes continuous improvement, waste reduction through 5S application, and management’s responsibilities in supporting production
• Covers Lean Manufacturing processes, product improvement, and workplace safety, as well as internal/external and ISO auditing
• Offers a step-by-step approach complete with numerous figures and tables, detailed references, and a glossary of terms
• Employs the international system of units (SI) throughout the text

   

 

Advanced Manufacturing for Optical Fibers and Integrated Photonic Devicespresents the latest manufacturing achievements and their applications in the high-tech sector. Inspired by the author’s extensive industrial experience, the book provides a comprehensive overview of contemporary manufacturing technologies.

[目录]
 

Preface

About the Author

Acknowledgments

 

Introduction

Standard Workshops

High-Tech Workshops

Rapid Manufacturing Workshops

Additive Manufacturing Workshops

An Example of Workshop Modifications

 

Introduction

Why Build Production Lines?

Producing Economical Products

Requirements to Build and Design a Production Line

Categories of Manufacturing Lines

Manufacturing Processes

Types of Assembly Lines

 

Standard Workstations

Principles of Building Successful Production Lines

Consequences of Building Unsuccessful Production Lines

Causes of Day-to-Day Problems

Steps in Long-Term Planning to Solve the Production Line Problems

Objectives for Long-Term Planning to Improve the Production Line

Manufacturing Procedures

 

Types of Manufacturing Procedures

Samples of Manufacturing Procedures

Clean Rooms

 

Introduction

Bunny Suit

Clean Room Standards

 

Introduction

Fiber Optic Cables

Fiber Optic Cable Construction

Plastic Fiber Cables

Light Propagation in Fiber Optic Cables

Types of Fiber Optic Cables

 

Polarization-Maintaining Fiber Cables

Specialty Fiber Cables

Fiber Cable Fabrication Techniques

Double Crucible Method

Chemical Vapor Deposition (CVD) Processes

Outside Vapor Deposition (OVD)

Vapor Axial Deposition (VAD)

Modified Chemical Vapor Deposition (MCVD)

Plasma Chemical Vapor Deposition (PCVD)

Fiber Drawing

Photonic Crystal Fiber Cables

Microstructure Fiber Cables

Polymer Holey-Fiber Cables

Fiber Cable Inspection and Handling

 

Manufacturing Fiber Cable Assembly

Light Source Coupling to a Fiber Cable

Launching Light Conditions into Fiber Cables

Applications of Connectors and Splices

Requirements of Connectors and Splices

Fiber Connectors

Fiber Optic Connector Types

Adapters for Different Fiber Optic Connector Types

Fiber Optic Connector Structures

Fiber Optic Connector Assembly Techniques

 

Fiber Splicing

Fiber Optic Cable Types and Installations

 

Introduction

Fiber Optic Cable Types and Applications

 

Fiber Optic Cable Installation Methods

 

Standard Hardware for Fiber Optic Cables

 

Fiber Optic Cable Test Requirements

How to Install a Fiber Optic Cable

Technique and Apparatus

Fiber Optic Cable Installation Procedure

 

Introduction

2 × 2 Couplers

3 dB Couplers

Y-Couplers

Star Couplers

Coupler Construction

Manufacturing of Active Fiber Optic Devices

 

Introduction

Optomechanical Switches

Electro-Optic Switches

A High-Speed Optical Switch Using a Fiber Optic Coupler

Acousto-Optic Switches

Microelectromechanical Systems (MEMS)

3D MEMS-Based Optical Switches

Micro-Optomechanical Systems (MOMS)

 

Introduction

Understand the Need for Changes

Preparing for the Change

Handling Time

Reducing Packaging and Shipping Times

 

5S Implementation

Modifications of a Production Line and Product

Reducing Waste

Solving Problems in Manufacturing Lines

Jigs Usage in Production Lines

Continuous Improvement Schedule

Standard Work Improvement Process

Continuous Flow Production (CFP)

Basic Elements of Continuous Flow Production

Just in Time (JIT)

Characteristics of the Flow Production

Implementation of Continuous Flow Production (CFP)

Benefits of Continuous Flow Production

 

Introduction

Types of Waste

Waste of Inventory

Waste of Overproduction

Waste of Defect

Waste of Inefficient Process

Waste of Waiting

Waste of Materials Transportation/Movement

Waste of Motion

Waste of Rejects

Waste of Person

Other Types of Waste

Waste Reduction Techniques

Waste of Products

Eliminating Waste

Waste Reduction

 

Enhance Your Waste Reduction Program

Remarks

 

Introduction

The 5S’s

 

Implementation of the 5S’s in a Manufacturing Line

Management and Employee Responsibilities

 

Introduction

Structural Needs of a Company

Responsibilities of Employees

Employee Rights

Responsibilities of Managers

Safety Ethics

 

Society and Ethics

 

Fundamental Standards in Professional Engineering Societies

 

Introduction

History of Lean Manufacturing

Key Elements of Lean Manufacturing

 

Applying Lean Principles (Poka-Yoke)

Key Tools of Lean Manufacturing

Differences between Lean and Conventional Manufacturing

Leadership in Lean Manufacturing

Lean Manufacturing and Waste

Lean Manufacturing Implementation Program

Characteristics of Lean Manufacturing

Application of Lean Manufacturing

 

Benefits Make Lean Manufacturing Succeed

Advantages of Lean Manufacturing

Disadvantages of Lean Manufacturing

 

Introduction

Purpose of Product Improvement

Process of Producing Economical Products

Modify Floor Plan

 

Improving and Optimizing Handling and Process Times

Reduce the Waste of Inventory

Reduce Overproduction

Reduce Defects

Inspection of Incoming Materials

Employee Training

Inspection of Inventory

Reduce Rejects

Using Alternative Materials

Using New Jigs, Devices, and Tools

Using Automation

 

Introduction

Time Management Best Practices

 

Establishing Daily Priorities

 

The Myths

 

Time Wasters

 

Time Management Strategies

 

Introduction

Internal Auditing

External Auditing

Auditing Activities

Management’s and Engineers’ Roles

Auditing Annual Planning

Execution of Auditing Activities

Audit Reports

Quality of the Audit Report

Audit Report Strategic Plans

The Difference between Internal and External Audits

The Role of the Internal Auditor

The Role of the External Auditor

International Organization for Standardization (ISO)

Benefits of ISO 9000 Standards

Benchmarking for ISO 9000

Responsibilities of Management

ISO 9000 Employee Expectations

Tips for a Successful ISO 9000 Process

Impact of Technology Changes and ISO 9000

 

Introduction

Personal Protective Safety Equipment (PPSE)

Electrical Safety

 

Light Sources

Devices and Equipment

Audiovisual and Computer Peripherals

Handling of Fiber Optic Cables

Epoxy Adhesives and Sealants

Cleaning Optical Components

Optic/Optical Fiber Devices and Systems

Cleaning Chemicals

Warning Labels

Laser Safety

Laser Safety Tips

Indoor Air Quality

Other Considerations

References

Glossary

Index

 

Fuses/Circuit Breakers

ON/OFF Switches

Plugs

Wall Outlets

Cords

Ground Fault Circuit Interrupters

High-Tech Manufacturing Safety

Internal, External, and ISO Auditing

Interruptions

Correspondence

Meetings

Meeting Rules

Communications

Top 10 Time Management Tips

Hard Work Leads to Success

Keep Working and You Will Get More Done

Efficiency Leads to Effectiveness

Dedication and Commitment Are Essential to Success

You Are the Best Person to Do the Job

He or She Who Runs Away Lives to Fight Another Day

Work Is Its Own Reward

Work Was Never Intended to Be Fun

It’s My Way or the Highway

Work Best under Pressure

Identifying Goals from Objectives

Identify Activities

Determine High- and Low-Return Activities

Consider Objectives

Determine Urgency vs. Importance

Rank Priorities (1-2-3 System)

Decide What to Do (ABC System)

Adopt a Positive Attitude

Blame

Self-Assessment

Responsibility

Developing Specific Skills

Prioritization Skills

Planning Skills

Delegation Skills

Organization Skills

Time Management in a Professional Environment

Floor Plan Design

Modifying a Floor Plan

Product Improvement

Lean Software Engineering

Lean on Healthcare

Lean Manufacturing Strategy

Just in Time (JIT)

Jidoka

Standardized Work

Understanding the Application of Flow Processing Techniques

Lean Manufacturing

Human Society: Family and Person

Professional Societies

Laws and Regulations

Management and Ethnics

Occupational Safety and Health Administration

Plan

Start

Put Plan into Action

Analyses

Future Plan

Sort

Set in Order

Shine

Standardize

Sustain

Application of the 5S’s in Manufacturing Lines

Product Design and Manufacturing

Materials Reuse and Recycling

Packaging Reduction

Purchasing

Office Paper Use

Cafeterias and Restrooms

Waste Reduction by Training

Types of Waste

Packaging

Process

Shipping Labels and Tags

Sealing the Shipping Box

Continuous Improvement in a Production Line

Fused Taper Couplers

Polishing D-Section Couplers

Twin Core Fiber Couplers

Manufacturing of Passive Fiber Optic Devices

Fiber Splice Closures

Rack with Panels

Connector Housings

Patch Panels

Splice Housings

Wall Outlets

Fiber Optic Testing Equipment

Indoor Fiber Optic Cable Installation

Cable Installation in Tray and Duct Systems

Conduit Installation

Pulling Fiber Optic Cable Installation

Fiber Optic Cables Direct Burial Installation

Fiber Optic Cable Aerial Installation

Air-Blown Fiber Cable Installation

Other Fiber Cable Installation Methods

Indoor Fiber Optic Cable Types and Applications

Outdoor Fiber Optic Cable Types and Applications

Indoor/Outdoor Fiber Optic Cable Types and Applications

Other Fiber Optic Cable Types and Applications

Mechanical Splicing

Key Lock Mechanical Fiber Optic Splices

Table Type Mechanical Fiber Optic Splices

Fusion Splices

Splice Testing

Building FSMA Connectors

Hot-Melt Connectors

Epoxyless Connectors

Automated Polishing

Fluid Jet Polishing

Fiber Optic Connector Cleaning

Connector Testing

Case a: Fiber Cable Inspection and Handling

Case b: Fiber Cable Ends Preparation

Single-Mode Step-Index Fiber Cable

Multimode Step-Index Fiber Cable (Multimode Fiber Cable)

Multimode Graded-Index (GRIN) Fiber Cable

High Manufacturing Technology

Sample 1: Temperature Test (Manual Oven) for Hybrid Devices

Sample 2: AP and PC Connector Assembly

Appendix A: PDL Test Procedure

Appendix B: Troubleshooting and Possible Fixes

Reduced Labor

Improved Machine Utilization

Improved Operational Control

Reduced Inventory

Procedures

Single Production Lines

Parallel Production Lines

Feed in Production Lines

Cross-Production Lines

Partially Automated Lines

Fully Automated Lines

Pilot Production Lines

Production Lines

Workshops